Replacing Furler Bearings

By Bob Bierly   BACKGROUND: Recently on the Catalina Yahoo web site, there was some discussion about the 3100 Schaeffer genoa furler that many of us have as factory equipment. My furler on C’mon Wind (Hull #255 vintage 2000) had been getting increasingly harder to turn over the last three years. When new, it was wonderful never requiring more than a modest effort to unfurl or furl the 155% genoa. I never used a winch. But age had its way with the furler and after several attempts at freeing up the lower bearing assembly, I recently gave up. [Editor’s Note – Remember never to lubricate the Torlon bearings with lubricating sprays, etc. Just flush with fresh water – Steve] I called Schaeffer Marine inNew BedfordMA (508-995-9511) and talked with Dave Anderson. He told me that Schaeffer had re-engineered the lower bearing unit into a single piece. So for $110,

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Westerbeke 42B Raw Water Pump Seal Failure

By Steve Riddle, Blue Heron C380 #194 (1999) I have been having ongoing problems with the raw water pump leaking on my Westerbeke 42B. The engine has about 450 total hours, which is pretty low considering the age of the boat. The raw water pump started leaking two years ago during the 2008 season. On the Westerbeke, the pump housing has a set of weep holes which will theoretically drain any water that gets past the internal shaft water seal. This serves two purposes. First is to give you a visual indication of a leak, although the pump is unfortunately located directly over the forward port engine mount which will start to rust from the salt water dripping out of the pump. Second, the weep holes should keep salt water out of the pump bearings, which are protected by an oil seal on the other side of the weep holes.

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Garhauer Dingy Davit Installation

Jim Turner, Makana Kai, 2000 C380 #227 Mainsheet February 2011 When we moved up from our Catalina 30 to a 380, the extra room and ease of boarding certainly made life easier for us, especially given our crew includes a 50lb Portuguese water dog. The two nice state rooms and ample salon means there’s even room for friends. This allowed me to justify a larger more stable RIB to carry all the people, pets, and supplies. While the 11’ RIB tows well, its bottom quickly fouls with growth if left in the water. I also don’t like hoisting a 120 lb. RIB on and off foredeck, squeeze around it, or trying to spot objects in the water over it. Towing the dinghy also overly complicates arrivals and departures, or docking, since we must reposition the dinghy often. My initial inclination that davits weren’t in our future dissipated quickly, and

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Note from the Editor – February 2011

Steve Riddle, Blue Heron, C380, #194 Well, old man winter is rearing his ugly head again – at least for those of us in the northern climates. I finally broke down today and winterized Blue Heron. And she put up a good fight as I found a couple maintenance items that needed attention. So it was a long day. This winter’s project list isn’t too long. Primary focus will be on solving the engine raw water pump seal leakage. This is the second year in a row that the pump started leaking after a rebuild with a new shaft, bearing and seals ($$). So that will require some discussions with Westerbeke. Then I have decided to go for a Stack-Pac mainsail cover. I got a very good price through Sail Care of Ford City, PA for the Doyle version. I will also get the main cleaned and re-coated while

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Anchor Washdown Pump – C-387

John Welch, Dragon’s Lair Hull #7, League City, Texas My wife and I are preparing our boat for cruising once we retire. One of the modifications we felt we needed was a wash down pump which, when we have chartered, we have found a useful tool. I purchased a Jabsco Washdown Par Max 4.0 Washdown kit model 32900-0092 from West Marine. The current price at West Marine is $199. The pump produces 4.0 GPM. When I purchased the boat, I had a ¾” bronze full flow safety seacock/thru-hull installed just forward of the keel which provided a water source for the system. If hauling the boat to install a thru-hull is not an option, another approach would be to place a “T” and a shutoff valve in the water intake for the AC unit. You will need hose, stainless steel nuts, washers and bolts, clamps, sealant, and electrical wire

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Owner Improvements

The list below provides links to owner websites and their descriptions of improvements they have made to various aspects of the Catalina 380 series. I include them in this post so that they will be available to the search routines of this site. RIGGING Spinnaker Rig Details – Som Sikdar Whisker Pole – Paul McManus In Boom Furler – Kevin Murray Back Stay Adjuster – Kevin Murray Double Footblock – Som Sikdar Boom Brake – Kevin Murray Preventer – Som Sikdar Power Primary Winch – Kevin Murray Mainsheet Cam Cleat – Kevin Murray Jib Furler Line Clutch – Kevin Murray Go Fast Rigging – Steve Dublin Bobstay – Kevin Murray STAINLESS Stern Handrails -John Estes Stainless Projects – Scott Brear CREATURE COMFORT Drop Leaf Salon Table– Jim Jaeschke Table Tray – Robert Taylor Sink Boards – Kevin Murray Stove Cover Board – Robert Taylor Cabin Storage – Som Sikdar Fridge

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A Note from the Editor – February 2011

Well, we are starting to see some signs of spring in the boat yard. You know, the sounds of sanding, scraping and polishing! I normally like to be ready to sail by around April 1 here in Virginia, even though nice warm sailing days still are still elusive early in the month. So I need to get started myself. This quarter we have an article on replacing the bearings in the Shaeffer furlers that were standard on many of our boats. Second, I will share my findings and a response I received from Westerbeke on my raw water pump seal failure. Lastly, I also will provide the quarterly summary of Yahoo discussions that I started in last quarter’s edition. I hope that you have a great sailing season in 2011 and I look forward to receiving many future helpful and informative technical articles to publish here in Mainsheet.

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Cockpit Table Extension

Thomas Brantigan C387 #96 Recent discussions on the C380 forum have discussed actually removing the cockpit table but here is a project that goes in just the opposite direction – it makes it bigger! Cockpit Table Extension My wife and daughter and I often sail with our friends, the Corey’s, who own a C34 they purchased new over 20 years ago. When we throw the hook, we have happy hour and then dinner on one boat or the other. The cockpit table in the 387 seats four people comfortably but we typically have at least 5 – thus the project to add a portable extension to the table. The project is fairly simple but has some interesting aspects that are worth discussing. The first thing I did was to create a template of the shape I needed to butt against the existing cockpit table. One could just use a straight

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Rudder Reinstallation C387

Thomas Brantigan C387 #96 Toccata in Sea Mainsheet 2011 Boat repairs are like war; the plan only lasts until the first battle starts! It all started when the boat was pulled at the end of last season. I noticed that the lower rudder bearing was loose – something new since the boat was last pulled. From there, I noticed a crack in the forward portion of the rudder so drilled a small hole in the bottom of the rudder and found that a small amount of water drained out. As with many projects, had I known at the beginning what I knew in the end, I would have done a different project. It was just one of those things that kept getting bigger as you went along. Important to this discussion is that I have a C387 and not a C380. Evidently the length of the rudder post is different

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“Bobstay” Strap for Asymmetrical

Reinforcing the Anchor Roller for a Spinnaker Tack Point; Spinnaker Running Gear Ideas By Tim Porter, C380 #199 Serendipity Mainsheet, December 2011 The forward end of the C380 anchor roller is 20 inches ahead of the forestay attach plate, 10 inches ahead and clear of the bow pulpit, and on Serendipity was just begging to be used as the tack point for an asymmetrical spinnaker! The only issue was the upward load put on the anchor roller attachment in anything more than a light breeze. I solved this problem by having a “bobstay strap” made which attaches to the bottom of the anchor roller and the existing chainplate for the forestay located on the stem (photo 1). The strap has the additional benefit of strengthening the anchor roller in the downward direction, making it less likely you’ll damage it with excessive loading while weighing anchor (stuck anchor, pulling up a

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