Category Archives: 2002

Genset Installation

Genset Installation
Tom McMahon
8/1/2002
Hull #: 29

I recently had the Panda 4200 installed. It is in the starboard lazarette, as close to centerline as possible and oriented with the long axis of the genset fore and aft. This allows me (6′ 2″ and not the most limber person in the world) to sit alongside it, remove the covers and access all the user maintenance items. The genset is mounted on two engine-mount-like stringers, which are glassed into the hull (avoid any mount on top of a solid board – it makes the entire hull into a drum!). The optional Panda soft motor mounts are installed on the stringers, and the Panda case is then bolted to those mounts. I have the Raymarine 6000 autopilot, and the genset does not interfere with it.

The installer modified the case so that I can change the oil filter (strainer) without disconnecting

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Gate Blockers for ZSpar Masts

Gate Blockers for ZSpar Masts
Warren Elliott

11/5/2002
Hull #: 44

Those of us with hull numbers up to about 100 have masts made by Z-Spar [now US Spars]. One issue with them consists of a relatively high gate: the opened part of the slot or tunnel where our mainsail slides do their thing.

The gate allows the slides to enter or leave the tunnel for installing/removing our mainsail. With the sail installed, the gate is “closed” via an angled handle that locks into the mast just above the opening thus retaining the slides. Two problems ensue with this configuration: first, the 1st reef cringle cannot be brought down to the boom, as it should be for a proper reef; Catalina authorizing the installation of “jack lines” solved this on my boat.

Second, the height of the sail’s headboard requires climbing the two mast steps to attach/detach the halyard and

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Fuel Tank Retrofit

Fuel Tank Retrofit
Warren Elliott

8/1/2000
Hull #: 44

The following article by Warren Elliott describes replacing the fuel tank.

The original fuel tank actually had a 26gallon fuel capacity as marked on the tank itself. Lift up the aft cabin mattress and port side tank cover to check the capacity of your own boat to be sure what you have! Twenty-six gallons was considered inadequate by both early owners and Catalina so a larger 34 gallon tank was specified in later models. This new tank can be ordered from the factory and retrofitted into the earlier models. This article, kindly submitted by Warren Elliott, explains how to make the retrofit yourself.-Scott

Procedure-

In addition to standard tools, you should have anti-seize or equivalent to seal the fittings. This should be used anywhere dissimilar metals are fastened such as brass and aluminum.

Step I. Configure the new tank. On your

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Food Storage

Food Storage
Ed and Sharyn Dahn
2/1/2002
Hull #: 111

The locker to the left of the microwave is a huge space that we believed to be quite unusable without a shelf. A wooden shelf was considered, however, it was felt that even if a ½ inch thick shelf were used it would require some kind of bracing. The thickness of the shelf and bracing would use up too much room. As a result we decided to make it out of 1/8 inch aluminum sheet metal. Careful measurements were made, and the local sheet metal shop sheared a piece for us. The shelf comes to within ¼ inch of the door so that items on the top shelf can not fall down. The shelf is supported on ½ inch aluminum angle stock that was installed along the sides and back. Photo below:

 

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